The Fengjiu Dies production workshop is set in an area measuring 2,000 square meters. Ivt is equipped with a complete mold production line from casting, roughing, finishing to assembly.
The blanks for our cast-iron wear plates are all molded in-house. After molding is done, they are sent to our roughing workshop where we carry out the cutting, milling, grinding, drilling and other working procedures.
We own and operate 6 numerically-controlled milling machines. Among them, two facilities are designed to handle the guide components for stamping dies. The other four machines are engineered to process the die cams accurately. This allows us to greatly improve the production efficiency and precision of both die guide components and die cams.
These three machines are classified as rough grinding or precision grinding. The error on a precision grinding machine is controlled within 0.01mm.
In addition, a drilling machine is utilized to perform drilling and tapping on die cams.
Each and every product is subjected to three-dimensional coordinate measurements for the purpose of quality control.
In the precision machining workshop, we use a wide variety of advanced production machines, such as vertical machining centers, horizontal machining centers, CNC lathes, engraving and milling machines, and so forth. Two vertical machining centers can produce the guide components of stamping dies in a single pass. Both the machining precision and overall dimension meet the specified standards. We employ the other three vertical machining centers and one horizontal machining center to accomplish the precise machining of die cams. Our numerically-controlled lathe is used to produce the locating cone SLTC.
Once machining has been completed, we assemble all qualified components in a temperature, humidity controlled dust-free workshop.
In our warehouse, thousands of in-house produced products are placed into inventory in an organized fashion. Our inventory system guarantees timely delivery of die and mold components.
Our production workshop spans up to 2,000m2. We have employed 33 veterans who are responsible for operating the standard mold component production line. The entire production line involves casting, roughing, finishing, assembly and packaging procedures. It supports a yearly production capacity of 300,000 pieces.
Our staff is performing the casting of metal blanks. The entire manufacturing process from casting to assembly is accomplished in our own plant. This allows us to greatly lower the cost while simultaneously ensuring timely delivery of our goods.
Seen here are the metal blanks that have been cast. We carry out several working procedures to transform our blanks into qualified wear plates.
Finely-cut metal parts
Our wide range of machine tools can perform various procedures, such as cutting, milling, grinding, drilling, etc. First, our blanks and metal parts are required to be roughly machined. This helps to make preparations for the precise machining procedure.
Milling Machine We own and operate six CNC milling machines. Two of them are designed to handle the guide components for stamping dies. The other four machines are used to process the die cams accurately. This allows us to greatly improve the production efficiency and precision of both die guide components and die cams.
The milling of the guide components for stamping dies
Blanks of guide components for stamping dies
The milling of the cam unit
The milling of the cam blank
Semi-finished cam units in the roughing workshop
Drilling Machine The radial drilling machine is utilized to perform drilling and tapping on die cams.
Grinding Machine Rough grinding area
Precision grinding area
The precise grinding of the wear plate
Product Quality Inspection When it comes to measuring the thickness of the wear plate, the error is controlled within ±0.01mm. After machining is completed, the exterior of every product is strictly tested. Unqualified products are sent back to factory and then reprocessed. In order to ensure our products are of superior quality, we perform strict quality control measures at every stage of the production process.
Pictured here is our precision machining workshop. We have brought lots of advanced processing equipment from Taiwan, such as: horizontal/vertical machining center, engraving and milling machines, just to name a few. The machining center can precisely work on the wear plates, cam units, as well as standard and non-standard die components. Precision reaches up to ±0.01mm.
We own and operate five vertical machining centers. Two of them can produce the guide components of stamping dies in a single pass. Both the machining precision and overall dimension meet the specified standards. The other three vertical machining centers and one horizontal machining center can accomplish the precise machining of die cams. Our CNC lathe is used to produce the locating cone SLTC.
The vertical machining center is used for handling the guide components of stamping dies precisely.
Shown here is the engraving and milling equipment. It is performing the chamfering of our product.
The horizontal machining center is designed to handle the die cams accurately.
Cam processing area
These cam units are ready for precise machining.
Cam processing area
After casting, roughing and finishing procedures have been completed, we assemble all qualified components in a temperature, humidity controlled dust-free workshop. Here we only employ professional assembly operators.
Cam units are assembled by well-experienced technicians. Their components have different precision levels at different temperatures. We carry out the assembly process in a constant temperature and humidity room, which will result in a minimal error.
Our finished product warehouse is arranged in an orderly fashion. It houses a wide array of wear plates, cam units and small components. Considering different specifications, our products are separated and placed for ease of access. Around 20 million wear plates are currently in stock. This allows us to assure customers of timely delivery.
Wear plates are disposed in a tidy, neat manner. They have already been sealed and packaged well, thus ensuring we can deliver high-quality products in a safe and timely manner.
Notice We will attend Intermold Thailand 2018 A Port of Manufacturing Expo 2018 BITEC BANGKOK THAILAND Date: 20th-23rd,June,2018 Our Booth NO.: 1D38 HALL NO.101 Time: 10:00-18:00 Hrs/Day Welcome to our exhibition booth 1D38!
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